Mitsubishi Inverter Freqrol V500 Series VFD

Variable Frequency Drives True, Closed Loop Vector Control

This series achieves high precision and fast response that exceeds the performance of conventional
general-purpose inverters. They can be used in specialized applications such as line control and elevators.

By incorporating our original all-digital vector control, high starting torque and high speed response have been made possible for both velocity and torque control modes.

2 to 75 Horsepower at 240V
2 to 75 Horsepower at 480V
100% continuous torque at Zero speed
Auto Tuning to other manufacturer’s constant torque motor with encoder
Easy to use Parameter Unit
4-Quadrant torque control standard
Multiple parameters for tailoring to a wide variety of applications
Simple positioning included as standard
DC Link Reactor standard (V500L)
Peripheral devices such as power regenerative converter (FR-CV, FR-RC, MT-RC) available
Communications options: DeviceNet, Profibus DP, CC-Link, Modbus Plus, SSCNet

V500 General Specifications

Control Specifications
Control System		Soft- PWM control or high carrier frequency sine-wave PWM control can be selected. Vector control or V/F control can be selected.
Control Mode		Speed control, torque control, position control
Frequency Control Resolution	Analog Input	0.03% of maximum set speed
Frequency Control Resolution	Digital Input	0.003% against maximum settings (0.1 rpm units for minimum setting)
Acceleration / Deceleration Time		0 to 3600 sec (0.1 second increments)
Acceleration / Deceleration Pattern		Linear, S pattern (3 types) or backlash compensation acceleration/deceleration can be selected
Torque Restriction Level		Torque restriction value can be set (0 to 400% variable)
Input Signal
Analog Setting Signal		Terminal No.	Setting Range	Speed Control	Torque Control
		2	0 to 10V (resolution 0.03%)	Main speed setting	Speed restriction
		1	0 to ±10V (resolution 0.05%)	Auxiliary speed setting, magnetic flux command regenerative torque restriction	Speed restriction compensation, magnetic flux command, driving side speed restriction
		3	0 to ±10V (resolution 0.05%)	Torque restriction (Torque bias)	Torque command
With Option FR-V5AX		6	0 to ±10V (resolution 0.003%)	Main speed setting (in this case, terminals 1 and 2 are invalid) Torque restriction	Speed restriction (at this time, terminal 2 is invalid) / Torque command (at this time, terminal 3 is valid)
Environment
Contact Signal		3 fixed function terminals	Forward rotation command, alarm reset, external thermal relay
Contact Signal		5 multi-function terminals	Selection can be made from reverse rotation command, multi-speed setting (max. 15 speeds), remote setting, jog operation, second function selection, third function selection, output stop, three-wire control, pre-excitation, control mode switchover, torque restriction selection, S pattern switchover, PID control terminal, orientation command, brake opening completion signal, PU operation/external operation switchover, torque bias selection 1, torque bias selection 2, P control selection, servo on, HC connection, PU/external interlock, external DC brake start, and commanded position selection.
With Option (FR-V5AX)		6 multi-function terminals
Contact Signal		1 Form C Relay (230VAC 0.3A, 30VDC 0.3A)	Selection con be made from inverter running, up to speed, instantaneous power failure (undervoltage) speed detection, second speed detection, third speed detection, PU operation mode, overload alarm, regenerative brake pre-alarm, electronic thermal relay pre-alarm, output current detection, zero current detection, PID lower limit, PID upper limit, PID forward /reverse output, operation ready, operation ready 2. brake opening request, fan fault output, fin overheat pre-alarm, orientation in-position, forward rotation output, reverse rotation output, low speed output, torque detection, regenerative status output, minor fault output, alarm output, maintenance timer output, remote output, speed detection, in-position and trace status
Open Collector Signal		3 multi-function terminals
With Option (FR-V5AY)		3 multi-function terminals
With Option (FR-V5AM)		1 multi-function terminal
With Option (FR-A5AY)		7 multi-function terminals
Analog Output		0 to ±10V, 12 bits x 1CH 0 to 10V, 12 bits x 1CH	Selection can be made from speed, output current, output voltage, preset speed, output frequency, motor torque, converter output voltage, regenerative brake duty, electronic thermal relay load factor, output current peak value, converter output voltage peak value, load meter, motor exciting current, motor output, reference voltage
With Option (FR-A5AY)		0 to ±10V, 10 bits x 1CH 0 to 20mA, 10 bits x 1CH
Encoder Pulse Output Option (FR-V5AY)		A phase, B phase, Z phase, (A and B phases can be divided) Open collector/differential line driver
Operational Functions		Maximum/minimum speed setting, speed jump, external thermal relay input selection, polarity reversible operation, override function, automatic restart operation after instantaneous power failure, forward/reverse operation prevention, operation mode selection, offline auto tuning function, online auto tuning function, easy gain tuning, computer link operation, remote setting, brake sequence, second function, third function, multi-speed operation, coasting to stop, power failure stop, PID control, speed feed forward, model adaptive speed control, master/slave, torque bias, 12-bit digital command (FR-A5AX option), pulse train input (FR-A5AP option), motor thermistor interface (FR-V5AX option), and simple positioning
Ambient Temperature		-10°C to +50°C (Non-freezing) / 14°F to 122°F
Ambient Humidity		90% RH or less (Noncondensing)
*Storage Temperature (1)**		-20°C to +65°C / -4°F to 149°F
Atmosphere		For indoor use; no corrosive gasses, flammable gasses, oil mist, dust or dirt present
Attitude		1000m above sea level. Contact factory for higher altitude deratings.
Vibration		5.9 m/s² (0.6G max.) based on JIS C 0911
Display
Parameter Unit (FR-DU04-1/FR-PU04V)		Selection can be made from speed, output current, output voltage, preset speed, output frequency, motor torque, converter output voltage, regenerative brake duty, electronic thermal relay load factor, output current peak value, converter output voltage, peak value, input terminal status (PU04V), load meter, motor exciting current, position pulse, cumulative energization time, actual operation time, motor load factor, torque command, torque current command, feedback pulse, motor output, trace status
Alarm Definition		Alarm definition is displayed when protective function is activated. 8 past alarm definitions are stored. (Only 4 alarm definitions are stored in the DU04-1)
Protective Functions		Overcurrent shut-off (acceleration, deceleration, constant speed), regenerative overvoltage shut-off (acceleration, deceleration, constant speed), undervoltage, instantaneous power failure, overload shut-off (electronic thermal relay), brake transistor alarm, earth (ground) fault current, power output short circuit, stall prevention, external thermal relay, fin overheat, fan fault, option alarm, parameter error, PU disconnection, encoder no-signal, large speed deviation, overspeed large position error, CPU error, encoder phase error, output phase loss excessive retries, brake sequence error

V500 Ratings 240V Class 1.5K – 55K

Model FR-V520-_ _K-NA			1.5	2.2	3.7	5.5	7.5	11	15	18.5	22	30	37	45	55
Output	Horsepower Rating (Hp)		2	3	5	7.5	10	15	20	25	30	40	50	60	75
	Rated Current (A)		9.0	13.0	20.0	28.5	37.5	54.0	72.8	88.0	103.5	126.5	166.0	198.0	264.0
	Overload Current Rating (*1)		150% 60 sec., 200% 0.5 sec. (inverse time characteristics)
	Voltage (*2)		3-Phase 200-220V 50 Hz, 200-240V 60 Hz							3-Phase 200-220V 50 Hz, 200-230V 60 Hz
	Regenerative Breaking Torque	Max. Time	100%/5 sec.				20% (*5)
	Regenerative Breaking Torque	Tolerable Work Rate	3% ED (*5)		2% ED (*5)		Continuous (*5)
Power Supply	Rated Input, AC Volt. and Frequency		3-Phase 200-220 V 50 Hz, 200-240V 60 Hz							3-Phase 200-220 V 50 Hz, 200-230V 60 Hz
	Tolerable AC Voltage Fluctuation		170-242V 50 Hz, 200-264V 60 Hz							170-242V 50 Hz, 170-253V 60 Hz
	Tolerable Frequency Fluctuation		±5%
	Amount of Instantaneous Voltage Drop that can be Withstood		When operated at or above 165 V continuously and voltage falls from rated voltage to under 165 V, 15 ms of continuous operation
	Supply (kVA) (*3)		5.0	6.5	10	14	19	23	33	39	48	57	77	90	123
Protective Structure (JEM 1030)			Enclosed type (IP20) (*4)							Open type (IP00)
Cooling Method			Forced air cooling
Approximate Weight		kg	3.5	3.5	6	6	6	14	14	21	30	40	40	55	58
Approximate Weight		lbs	7.7	7.7	13.2	13.2	13.2	30.8	30.8	46.2	66	88	88	121	128
Width		mm	150	150	220	220	250	250	250	250	340	450	450	480	480
Width		inches	5.9	5.9	8.7	8.7	9.9	9.9	9.9	9.9	13.4	17.7	17.7	18.9	18.9
Height		mm	260	260	260	260	400	400	400	400	550	550	550	700	700
Height		inches	10.2	10.2	10.2	10.2	15.8	15.8	15.8	15.8	21.7	21.7	21.7	27.6	27.6
Depth		mm	163	163	193	193	218	218	218	218	195	250	250	250	270
Depth		inches	6.4	6.4	7.6	7.6	8.6	8.6	8.6	8.6	7.7	9.9	9.9	9.9	10.6

V500 Ratings 480V Class 1.5K – 55K

Model FR-V540-_ _K-NA			1.5	2.2	3.7	5.5	7.5	11	15	18.5	22	30	37	45	55
Output	Horsepower Rating (Hp)		2	3	5	7.5	10	15	20	25	30	40	50	60	75
	Rated Current (A)		4.5	6.5	10.0	14.5	18.5	27.5	35.5	44.0	51.8	67.0	86.0	99.0	132.0
	Overload Current Rating (*1)		150% 60 sec., 200% 0.5 sec. (inverse time characteristics)
	Voltage (*2)		3-Phase 380-480V 50 Hz/60 Hz
	Regenerative Breaking Torque	Max. Time	100% / 5 sec.				20% (*5)
	Regenerative Breaking Torque	Tolerable Work Rate	2% ED (*5)				Continuous (*5)
Power Supply	Rated Input, AC Volt. and Frequency		3-Phase 380-480 V 50 Hz/60 Hz
	Tolerable AC Voltage Fluctuation		323-528V 50 Hz/60 Hz
	Tolerable Frequency Fluctuation		±5%
	Amount of Instantaneous Voltage Drop that can be Withstood		When operated at or above 320 V continuously and voltage falls from rated voltage to under 320 V, 15 ms of continuous operation
	Supply (kVA) (*3)		5.0	6.5	10.2	14	19	23	33	39	48	57	77	90	123
Protective Structure (JEM 1030)			Enclosed type (IP20) (*4)							Open type (IP00)
Cooling System			Forced air cooling
Approximate Weight		kg	3.5	3.5	6	6	14	14	14	14	30	35	35	36	65
Approximate Weight		lbs	7.7	7.7	13.2	13.2	30.8	30.8	30.8	30.8	66	77	77	79	143
Width		mm	150	150	220	220	250	250	250	250	340	450	450	480	480
Width		inches	5.9	5.9	8.7	8.7	9.9	9.9	9.9	9.9	13.4	17.7	17.7	18.9	18.9
Height		mm	260	260	260	260	400	400	400	400	550	550	550	700	700
Height		inches	10.2	10.2	10.2	10.2	15.8	15.8	15.8	15.8	21.7	21.7	21.7	27.6	27.6
Depth		mm	163	163	193	193	218	218	218	218	195	250	250	250	270
Depth		inches	6.4	6.4	7.6	7.6	8.6	8.6	8.6	8.6	7.7	9.9	9.9	9.9	10.6

Mitsubishi Electric Corporation (三菱電機株式会社 Mitsubishi Denki Kabushiki-gaisha) is a Japanese multinational electronics and electrical equipment manufacturing company headquartered in Tokyo, Japan. It is one of the core companies of Mitsubishi. Mitsubishi Electric manufactures electric and architectural equipment, and is a major worldwide producer of photovoltaic panels.[5] The corporation was established on 15 January 1921. In the United States, products are manufactured and sold by Mitsubishi Electric United States headquartered in Cypress, California

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Description

Control Specifications
Control System		Soft- PWM control or high carrier frequency sine-wave PWM control can be selected. Vector control or V/F control can be selected.
Control Mode		Speed control, torque control, position control
Frequency Control Resolution	Analog Input	0.03% of maximum set speed
Frequency Control Resolution	Digital Input	0.003% against maximum settings (0.1 rpm units for minimum setting)
Acceleration / Deceleration Time		0 to 3600 sec (0.1 second increments)
Acceleration / Deceleration Pattern		Linear, S pattern (3 types) or backlash compensation acceleration/deceleration can be selected
Torque Restriction Level		Torque restriction value can be set (0 to 400% variable)
Input Signal
Analog Setting Signal		Terminal No.	Setting Range	Speed Control	Torque Control
		2	0 to 10V (resolution 0.03%)	Main speed setting	Speed restriction
		1	0 to ±10V (resolution 0.05%)	Auxiliary speed setting, magnetic flux command regenerative torque restriction	Speed restriction compensation, magnetic flux command, driving side speed restriction
		3	0 to ±10V (resolution 0.05%)	Torque restriction (Torque bias)	Torque command
With Option FR-V5AX		6	0 to ±10V (resolution 0.003%)	Main speed setting (in this case, terminals 1 and 2 are invalid) Torque restriction	Speed restriction (at this time, terminal 2 is invalid) / Torque command (at this time, terminal 3 is valid)
Environment
Contact Signal		3 fixed function terminals	Forward rotation command, alarm reset, external thermal relay
Contact Signal		5 multi-function terminals	Selection can be made from reverse rotation command, multi-speed setting (max. 15 speeds), remote setting, jog operation, second function selection, third function selection, output stop, three-wire control, pre-excitation, control mode switchover, torque restriction selection, S pattern switchover, PID control terminal, orientation command, brake opening completion signal, PU operation/external operation switchover, torque bias selection 1, torque bias selection 2, P control selection, servo on, HC connection, PU/external interlock, external DC brake start, and commanded position selection.
With Option (FR-V5AX)		6 multi-function terminals
Contact Signal		1 Form C Relay (230VAC 0.3A, 30VDC 0.3A)	Selection con be made from inverter running, up to speed, instantaneous power failure (undervoltage) speed detection, second speed detection, third speed detection, PU operation mode, overload alarm, regenerative brake pre-alarm, electronic thermal relay pre-alarm, output current detection, zero current detection, PID lower limit, PID upper limit, PID forward /reverse output, operation ready, operation ready 2. brake opening request, fan fault output, fin overheat pre-alarm, orientation in-position, forward rotation output, reverse rotation output, low speed output, torque detection, regenerative status output, minor fault output, alarm output, maintenance timer output, remote output, speed detection, in-position and trace status
Open Collector Signal		3 multi-function terminals
With Option (FR-V5AY)		3 multi-function terminals
With Option (FR-V5AM)		1 multi-function terminal
With Option (FR-A5AY)		7 multi-function terminals
Analog Output		0 to ±10V, 12 bits x 1CH 0 to 10V, 12 bits x 1CH	Selection can be made from speed, output current, output voltage, preset speed, output frequency, motor torque, converter output voltage, regenerative brake duty, electronic thermal relay load factor, output current peak value, converter output voltage peak value, load meter, motor exciting current, motor output, reference voltage
With Option (FR-A5AY)		0 to ±10V, 10 bits x 1CH 0 to 20mA, 10 bits x 1CH
Encoder Pulse Output Option (FR-V5AY)		A phase, B phase, Z phase, (A and B phases can be divided) Open collector/differential line driver
Operational Functions		Maximum/minimum speed setting, speed jump, external thermal relay input selection, polarity reversible operation, override function, automatic restart operation after instantaneous power failure, forward/reverse operation prevention, operation mode selection, offline auto tuning function, online auto tuning function, easy gain tuning, computer link operation, remote setting, brake sequence, second function, third function, multi-speed operation, coasting to stop, power failure stop, PID control, speed feed forward, model adaptive speed control, master/slave, torque bias, 12-bit digital command (FR-A5AX option), pulse train input (FR-A5AP option), motor thermistor interface (FR-V5AX option), and simple positioning
Ambient Temperature		-10°C to +50°C (Non-freezing) / 14°F to 122°F
Ambient Humidity		90% RH or less (Noncondensing)
*Storage Temperature (1)**		-20°C to +65°C / -4°F to 149°F
Atmosphere		For indoor use; no corrosive gasses, flammable gasses, oil mist, dust or dirt present
Attitude		1000m above sea level. Contact factory for higher altitude deratings.
Vibration		5.9 m/s² (0.6G max.) based on JIS C 0911
Display
Parameter Unit (FR-DU04-1/FR-PU04V)		Selection can be made from speed, output current, output voltage, preset speed, output frequency, motor torque, converter output voltage, regenerative brake duty, electronic thermal relay load factor, output current peak value, converter output voltage, peak value, input terminal status (PU04V), load meter, motor exciting current, position pulse, cumulative energization time, actual operation time, motor load factor, torque command, torque current command, feedback pulse, motor output, trace status
Alarm Definition		Alarm definition is displayed when protective function is activated. 8 past alarm definitions are stored. (Only 4 alarm definitions are stored in the DU04-1)
Protective Functions		Overcurrent shut-off (acceleration, deceleration, constant speed), regenerative overvoltage shut-off (acceleration, deceleration, constant speed), undervoltage, instantaneous power failure, overload shut-off (electronic thermal relay), brake transistor alarm, earth (ground) fault current, power output short circuit, stall prevention, external thermal relay, fin overheat, fan fault, option alarm, parameter error, PU disconnection, encoder no-signal, large speed deviation, overspeed large position error, CPU error, encoder phase error, output phase loss excessive retries, brake sequence error

Model FR-V520-_ _K-NA			1.5	2.2	3.7	5.5	7.5	11	15	18.5	22	30	37	45	55
Output	Horsepower Rating (Hp)		2	3	5	7.5	10	15	20	25	30	40	50	60	75
	Rated Current (A)		9.0	13.0	20.0	28.5	37.5	54.0	72.8	88.0	103.5	126.5	166.0	198.0	264.0
	Overload Current Rating (*1)		150% 60 sec., 200% 0.5 sec. (inverse time characteristics)
	Voltage (*2)		3-Phase 200-220V 50 Hz, 200-240V 60 Hz							3-Phase 200-220V 50 Hz, 200-230V 60 Hz
	Regenerative Breaking Torque	Max. Time	100%/5 sec.				20% (*5)
	Regenerative Breaking Torque	Tolerable Work Rate	3% ED (*5)		2% ED (*5)		Continuous (*5)
Power Supply	Rated Input, AC Volt. and Frequency		3-Phase 200-220 V 50 Hz, 200-240V 60 Hz							3-Phase 200-220 V 50 Hz, 200-230V 60 Hz
	Tolerable AC Voltage Fluctuation		170-242V 50 Hz, 200-264V 60 Hz							170-242V 50 Hz, 170-253V 60 Hz
	Tolerable Frequency Fluctuation		±5%
	Amount of Instantaneous Voltage Drop that can be Withstood		When operated at or above 165 V continuously and voltage falls from rated voltage to under 165 V, 15 ms of continuous operation
	Supply (kVA) (*3)		5.0	6.5	10	14	19	23	33	39	48	57	77	90	123
Protective Structure (JEM 1030)			Enclosed type (IP20) (*4)							Open type (IP00)
Cooling Method			Forced air cooling
Approximate Weight		kg	3.5	3.5	6	6	6	14	14	21	30	40	40	55	58
Approximate Weight		lbs	7.7	7.7	13.2	13.2	13.2	30.8	30.8	46.2	66	88	88	121	128
Width		mm	150	150	220	220	250	250	250	250	340	450	450	480	480
Width		inches	5.9	5.9	8.7	8.7	9.9	9.9	9.9	9.9	13.4	17.7	17.7	18.9	18.9
Height		mm	260	260	260	260	400	400	400	400	550	550	550	700	700
Height		inches	10.2	10.2	10.2	10.2	15.8	15.8	15.8	15.8	21.7	21.7	21.7	27.6	27.6
Depth		mm	163	163	193	193	218	218	218	218	195	250	250	250	270
Depth		inches	6.4	6.4	7.6	7.6	8.6	8.6	8.6	8.6	7.7	9.9	9.9	9.9	10.6

Model FR-V540-_ _K-NA			1.5	2.2	3.7	5.5	7.5	11	15	18.5	22	30	37	45	55
Output	Horsepower Rating (Hp)		2	3	5	7.5	10	15	20	25	30	40	50	60	75
	Rated Current (A)		4.5	6.5	10.0	14.5	18.5	27.5	35.5	44.0	51.8	67.0	86.0	99.0	132.0
	Overload Current Rating (*1)		150% 60 sec., 200% 0.5 sec. (inverse time characteristics)
	Voltage (*2)		3-Phase 380-480V 50 Hz/60 Hz
	Regenerative Breaking Torque	Max. Time	100% / 5 sec.				20% (*5)
	Regenerative Breaking Torque	Tolerable Work Rate	2% ED (*5)				Continuous (*5)
Power Supply	Rated Input, AC Volt. and Frequency		3-Phase 380-480 V 50 Hz/60 Hz
	Tolerable AC Voltage Fluctuation		323-528V 50 Hz/60 Hz
	Tolerable Frequency Fluctuation		±5%
	Amount of Instantaneous Voltage Drop that can be Withstood		When operated at or above 320 V continuously and voltage falls from rated voltage to under 320 V, 15 ms of continuous operation
	Supply (kVA) (*3)		5.0	6.5	10.2	14	19	23	33	39	48	57	77	90	123
Protective Structure (JEM 1030)			Enclosed type (IP20) (*4)							Open type (IP00)
Cooling System			Forced air cooling
Approximate Weight		kg	3.5	3.5	6	6	14	14	14	14	30	35	35	36	65
Approximate Weight		lbs	7.7	7.7	13.2	13.2	30.8	30.8	30.8	30.8	66	77	77	79	143
Width		mm	150	150	220	220	250	250	250	250	340	450	450	480	480
Width		inches	5.9	5.9	8.7	8.7	9.9	9.9	9.9	9.9	13.4	17.7	17.7	18.9	18.9
Height		mm	260	260	260	260	400	400	400	400	550	550	550	700	700
Height		inches	10.2	10.2	10.2	10.2	15.8	15.8	15.8	15.8	21.7	21.7	21.7	27.6	27.6
Depth		mm	163	163	193	193	218	218	218	218	195	250	250	250	270
Depth		inches	6.4	6.4	7.6	7.6	8.6	8.6	8.6	8.6	7.7	9.9	9.9	9.9	10.6